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Panel Flo-Tel™

World-wide, a number of regulatory and best-practice groups have worked to improve the safety and reliability of explosion venting. These groups include NFPA, ISO and others. Elfab has adopted and deployed their design codes and complied with all relevant legislation for over 25 years to develop our product line. As a result, Elfab can combine expert knowledge of your application and manufacturing flexibility to produce a product that meets your requirements.

Explosions in gases, vapours or dusts are not explosions in the military sense, rather they are characterised by the rapid burning of the gas or dust, which is more properly termed a deflagration. The chemical products of combustion and its physical and thermal effects cause a rapid and potentially dangerous rise in pressure in a containing vessel.

Whilst it is obvious that inflammable gases and vapours constitute an explosion hazard, it is less well appreciated that the dusts of combustible solids can also give rise to explosions; this may occur with the dusts of metal, plastics, wood, coal, sugar, starch, flour and many other commonly used products.

Elfab is unique in having panels approved as a “Protective System” II GD (when used with an Elfab approved frame), and also a detection device II 1GD EEx ia IIC. EC-Type Examination Certificate ITS03 ATEX 11359, supplied integral to the panel, called Panel Flo-Tel™ which should be connected to an intrinsically safe circuit.

  • ATEX Approved protective system II GD
  • ATEX Approved detection device II 1GD EEx ia IIC
  • EC-Type Examination Certificate ITS03 ATEX 11359
  • Fail-safe
  • Maintenance free
  • Instant pressure relief - rapid full venting
  • Non fragmenting design
  • Vacuum and back pressure capability
  • High temperature capability
  • Corrosion resistance
  • Dust tight seal
  • Low installation costs
Specifications
Size Range
0.08m2 to 2.4m2 (0.9ft2 to 25ft2)
Set Pressure Range
0.05 bar g to 0.5 bar g (0.7 psig to 7 psig)
Temperature Range
-40 to 250C (-40 to 482F)
Fragmentation on Burst
Non-fragmenting design
Vacuum Service
Back pressure capable
Material Range
Stainless Steel as standard, others available
Designs
Rectangular, circular, trapezoidal



Flat panels offer an economic and efficient means of protecting plant from overpressure caused by an explosion.

Domed panels bring the additional benefit of enhanced operating performance under cyclic pressure, back pressure and vacuum conditions.


The issue of relief area required by the wide variety of applications is addressed by offering custom sizes in the following designs: square, rectangular, trapezoidal and circular vents sizes across an extensive range of sizes.

Elfab has unique 3D laser cutting and testing facilities that enable us to produce competitively priced, certified opening bursting panels in any configuration and in any bolt pattern.

 

 

 

 

 

 

 

 

 


Standard Bursting Panel Sizes
Type
External Dimensions mm (in)
Internal Dimensionsmm (in)
Vent Area
m2 (ft2)
Product Code
Rectangular
1850 x 1500
(72.8 x 59.0)
1770 x 1420
(69.7 x 55.9)
2.48 (25.4)
XSF2400
Rectangular
1850 x 1220
(72.8 x 48.0)
1770 x 1140
(69.7 x 44.9)
1.99 (20.8)
XSF1970
Rectangular
1220 x 1220
(48.0 x 48.0)
1140 x 1140
(44.9 x 44.9)
1.27 (13.4)
XSF1270
Rectangular
1100 x 1100
(43.3 x 43.3)
1020 x 1020
(40.2 x 40.2)
1.00 (10.6)
XSF1000
Rectangular
1100 x 1000
(43.3 x 39.4)
1020 x 920
(40.2 x 36.2)
0.92 (9.7)
XSF920
Rectangular
1000 x 1000
(39.4 x 39.4)
920 x 920
(36.2 x 36.2)
0.83 (8.8)
XSF830
Rectangular
1220 x 735
(48.0 x 28.9)
1140 x 655
(44.9 x 25.8)
0.72 (7.6)
XSF720*
Rectangular
980 x 870
(38.6 x 34.3)
890 x 780
(35.0 x 30.7)
0.68 (7.2)
XSF680
Rectangular
850 x 850
(33.5 x 33.5)
770 x 770
(30.3 x 30.3)
0.58 (6.1)
XSF580
Rectangular
1000 x 666
(39.4 x 26.2)
920 x 586
(36.2 x 23.1)
0.52 (5.3)
XSF524
Rectangular
750 x 750
(29.5 x 29.5)
670 x 670
(26.4 x 26.4)
0.44 (4.6)
XSF440
Rectangular
735 x 735
(28.9 x 28.9)
655 x 655
(25.4 x 25.4)
0.41 (4.3)
XSF410*
Rectangular
690 x 590
(27.2 x 23.2)
610 x 510
(24.0 x 20.0)
0.30 (3.2)
XSF300
Rectangular
735 x 455
(28.9 x 17.9)
655 x 375
(25.8 x 14.8)
0.23 (2.4)
XSF230*
Rectangular
455 x 455
(17.9 x 17.9)
395 x 395
(15.6 x 15.6)
0.14 (1.5)
XSF140*
Rectangular
455 x 300
(17.9 x 11.8)
395 x 240
(15.6 x 9.4)
0.08 (0.9)
XSF080
Round
1220 (48.0)
1100 (43.3)
0.93 (9.8)
XRF933
Round
1159 (45.6)
1000 (39.4)
0.77 (8.1)
XRF770
Round
1044 (41.1)
900 (35.4)
0.62 (6.5)
XRF620
Round
937 (36.9)
800 (31.5)
0.49 (5.2)
XRF490
Round
828 (32.6)
700 (27.6)
0.37 (3.9)
XRF370
Round
710 (27.9)
600 (23.6)
0.27 (2.9)
XRF273
Round
603 (23.7)
500 (19.7)
0.19 (2.0)
XRF190
Round
447 (17.6)
350 (13.8)
0.09 (0.98)
XRF090

Domed panels can also be produced in the above sizes, ask your representative for details

Support Frames and Gaskets
Steel, stove enamelled frames are available for installation of all panels. The frames have built-in support bars to prevent panel implosion. Support bar configurations can be designed to suit specific vacuum and back pressure requirements.

Vent Sizing



Over the years, many methods have been adopted for sizing vents. At Elfab we are able to calculate sizes using any of the recognised methods. Our standard method is to use “Win–Vent” sizing software.

H and D

Height and diameter of vessel (or equivalent)

Kst

Maximum rate of pressure rise of media (dp/dt) as determined from tests in 1m3 vessel

Pred

Maximum pressure permitted in the event of an explosion.

Pstat is also required for sizing, being the set pressure of the panel. Elfab can provide this information.

Pmax Maximum pressure reached during an explosion in a closed vessel, based on 1m3 vessel tests (is only required if using Scholl equation stated in VDI 3673)

Under severely turbulent conditions, an explosion may be much more violent than conditions assumed in the above methods. These circumstances need to be identified, as larger vent areas are required.

Explosions, when they occur, should be vented direct to atmosphere. The discharge must be to a safe place and may require a duct. The length and configuration of duct may significantly affect the relief and must be taken into account when calculating vent area.

Elfab are able to offer advice on the application and sizing of explosion vents, based upon many years of experience and involvement in the latest developments in this field.

 

 

 

Flo-Tel™ Detection
Elfab is unique in supplying a burst panel detection, ATEX approved to category II 1GD EEx ia IIC. EC-Type Examination Certificate ITS03 ATEX 11359, as standard with its panels. (Must be connected to an intrinsically safe circuit)

ELECTRICAL INFORMATION
TEMPERATURE LIMITS
Panel Flo-Tel™ should be connected to an Intrinsically safe supply that is compatible with values:
Ui = 30v.
Ii = 100mA.
Pi = 0.75W.
Supplied with a 2m cable.
-100°C to 200°C


Pressure Intelligence

The data shown on these sheets represents the standard offering from Elfab. Depending upon the requirements of your application, Elfab maybe able to provide a solution based on this product but outside the standard operating parameters. In addition, Elfab produces an extensive range of alternative products which maybe more suitable for your requirements.

As a result of extensive testing, Elfab can advise on these choices, or on other technical matters, such as discharge requirements, temperature testing, material selection and corrosion resistance, customised designs and burst detection.

To discuss your specific product or service requirements please contact your Elfab representative.


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