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Products > Working Pressure
 
Due to our advanced manufacturing methods we are able to provide the following key advantages.
     a) Elfab manufactures all its products to a zero manufacturing design range (MDR). This service is provided at no additional charge.
     b) Elfab offers a better than industry standard performance tolerance of 3% rather than 5%.

How does this help me as a user?
You can work the process to a higher pressure using the same Set pressure for the disc, giving shorter process times and tighter safety margins or you can possibly rationalise your stock holding inventory.

Example: This is best explained as follows, based on ordering a 100psig disc. The following are typical parameters of what is then supplied.

Elfab
Zero MDR3
5% MDR
10% MDR
Lowest Possible Marked burst pressure psig1
100
100
95
90
Burst Pressure tolerance +/-2
3%
5%
5%
5%
Minimum Burst Pressure psig
97
95
90
85
Operating Ratio %4
92
90
90
90
Maximum Working Pressure psig
92
90
85.5
81


1
Marked Burst: This is stated in one of two ways: With Zero Manufacturing Design Range, where the Marked Burst is the same as the Ordered burst. Or with 10% Manufacturing Design Range, the Marked Burst is the mean of the actual test bursts which must lie between this limit. Eg:

  1. Burst pressure ordered = 100 psig +/- 5% @ 68’F. With Zero M.D.R.
    Marked Burst on disc tag = 100psig +/- 5%@ 68’F.
  2. Burst pressure ordered = 100 psig +/-5%@ 68’F. With 10% M.D.R.
    Actual Test Burst mean = 90 psig. Marked Burst = 90 psig +/- 5%@ 68’F
2 Burst Pressure Tolerance: This is the limit of the burst pressure of the disc, normally stated as a plus or minus percentage. Refer to ASME VIII Division 1 Section UG127.

3
Manufacturing Design Range: This is the range, normally expressed as Zero, Minus 5 % or minus 10%, applied to the requested Burst Pressure. The mean of the test bursts carried out must lie within this range.

4 Operating Ratio: This is the maximum recommended pressure that the disc should be subjected to in service. Above this figure the disc will fatigue and give a reduced service life. It is stated as a percentage of the Marked Burst.


 
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