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    30 June 2009

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Working Pressure

Due to our advanced manufacturing methods we are able to provide the following key advantages:
  • Elfab manufactures all its products to a zero manufacturing design range (MDR). This service is provided at no additional charge.
  • Elfab offers a better than industry standard performance tolerance of 3% rather than 5%.

How does this help me as a user? You can work the process to a higher pressure using the same set pressure for the rupture disc, giving shorter process times and tighter safety margins or you can possibly rationalise your stock holding inventory.

Example: This is best explained as follows, based on ordering a 100 psig rupture disc. The following are typical parameters of what is then supplied.

ElfabZero MDR35% MDR10% MDR
Lowest possible marked burst pressure (psig1)
1001009590
Burst pressure tolerance +/-2%
3%5%5%5%
Minimum burst pressure (psig)
97959085
Operating ratio 4%
92909090
Maximum working pressure (psig)
929085.581
  1. Marked Burst: This is stated in one of two ways: With Zero Manufacturing Design Range, where the Marked Burst is the same as the Ordered burst. Or with 10% Manufacturing Design Range, the Marked Burst is the mean of the actual test bursts which must lie between this limit. Eg:
    • Burst pressure ordered = 100 psig +/- 5% @ 68�F. With Zero M.D.R.
    • Marked Burst on disc tag = 100 psig +/- 5%@ 68�F.
    • Burst pressure ordered = 100 psig +/-5%@ 68�F. With 10% M.D.R.
    • Actual Test Burst mean = 90 psig. Marked Burst = 90 psig +/- 5%@ 68'F
  2. Burst Pressure Tolerance: This is the limit of the burst pressure of the disc, normally stated as a plus or minus percentage. Refer to ASME VIII Division 1 Section UG127.
  3. Manufacturing Design Range: This is the range, normally expressed as Zero, Minus 5 % or minus 10%, applied to the requested Burst Pressure. The mean of the test bursts carried out must lie within this range.
  4. Operating Ratio: This is the maximum recommended pressure that the rupture disc should be subjected to in service. Above this figure the rupture disc will fatigue and give a reduced service life. It is stated as a percentage of the Marked Burst.